Double Sphere Rubber Expansion Joint

1. Dual-convolution design delivers 2x axial and lateral displacement of equivalent single sphere models.
2. Absorbs up to 60 mm axial compression and 40 mm extension for large thermal movement applications.
3. Reduces noise transmission by 20–35 dB(A) — superior acoustic isolation for pump rooms and mechanical floors.
4. Handles full vacuum applications up to 700 mmHg without collapse or deformation.
5. Wide bore range DN32–DN3000 for municipal water, power plants, and industrial process pipelines.
6. Multi-standard flange compatibility: ANSI B16.5, DIN, BS, JIS, EN1092.
7. Available in EPDM, NBR, Neoprene with high-tensile synthetic cord reinforcement.
8. Tight-radius installation capable — compresses up to 30% of face-to-face length.

Double Sphere Rubber Expansion Joint

DEVEL Double Sphere Rubber Expansion Joints are engineered with a dual-convolution design to provide significantly greater movement and displacement compensation than standard single-sphere joints. Utilizing premium elastomers and a specialized manual hand-wrapping process, these flexible connectors deliver exceptional multi-axis flexibility, superior noise dampening, and high pressure ratings. As a trusted manufacturer-direct supplier, Henan Devel provides comprehensive sizing ranges from DN32 up to DN3000 to meet demanding industrial piping requirements worldwide.

Key Features at a Glance

  1. Multi-Directional Displacement Compensation via Double-Sphere Arch Design
    The dual-convolution arch geometry creates two independent flexure zones within a single connector assembly. Each sphere acts as an articulated joint that shares the total displacement load, enabling the unit to accommodate combined axial extension up to ±85 mm, lateral offset up to 75 mm, and angular deflection up to 45° simultaneously—far exceeding the capacity of any single-sphere design in the same envelope.
  2. Twice the Movement Profile Compared to Single-Sphere Models
    With two spherical flex zones working in series, the double-sphere configuration delivers approximately double the axial compression, axial extension, lateral misalignment tolerance, and angular compression capability of equivalent single-sphere units. This means fewer joints per pipeline run, lower total installed cost, reduced flange count, and fewer potential leak points in critical infrastructure systems.
  3. Exceptional Fluid Noise Dampening and Heavy Mechanical Vibration Isolation
    The increased elastomer surface area and dual-resonance architecture provide superior acoustic attenuation compared to single-sphere alternatives. The twin arches act as cascaded vibration isolators, typically achieving 20–35 dB(A) reduction in structure-borne noise and fluid-borne pulsation. This makes the product ideal for pump discharge lines, chiller networks, and main water supply headers where noise control is a compliance requirement or occupant comfort concern.
  4. Engineered Vacuum Resistance for Negative Pressure Applications
    Constructed with multiple layers of high-tensile synthetic cord reinforcement embedded in precision hand-wrapped elastomer, the double-sphere body withstands full vacuum conditions without structural deformation, collapse, or delamination. This vacuum-rated capability is essential for suction lift pumps, condenser return lines, and deaerator inlet piping operating below atmospheric pressure.
  5. Ideal for HVAC Chiller Networks, Power Plant Cooling Lines, and Main Water Supply Headers
    The combination of large displacement range, high flow path smoothness, and robust flange construction makes this product the preferred choice in water treatment infrastructure, heavy industrial pumping stations, district heating and cooling loops, marine and shipboard piping layouts, and chemical processing transport networks where thermal cycling and equipment settlement create severe pipe misalignment challenges.

Key Features & Advantages

  • Extended Movement Compensation: The double-sphere design provides expanded axial compression, extension, and lateral deflection capabilities, making it ideal for high-displacement pipeline positions where single-sphere joints fall short.
  • Advanced Manual Hand-Wrapping: Built using a precision manual wrapping process rather than traditional molded pressing, ensuring uniform wall thickness and optimized synthetic cord ply integration for heavy-duty applications.
  • High Vibration & Noise Isolation: Effectively isolates mechanical vibration and dampens fluid-borne noise, protecting sensitive pumps, valves, and downstream pipeline systems from fatigue damage and resonance failure.
  • Engineered Vacuum Resistance: Constructed with high-tensile reinforcement layers to withstand operational vacuum conditions without structural deformation or collapse, suitable for suction-side and negative-pressure piping.

Technical Parameters & Materials

Technical PropertySpecification
Product NameDouble Sphere Rubber Expansion Joint
Bore Size RangeDN32mm – DN3000mm (1.25″ to 120″)
Working PressurePN10 / PN16 | Class 150
Standard ComplianceGB (Standard), ASME/ANSI B16.5, DIN, BS, EN1092, JIS
Elastomer MaterialEPDM, NBR (Nitrile), Natural Rubber, Neoprene, SBR
Flange DrillingCarbon Steel Q235 (Galvanized/Coated), Stainless Steel 304 / 316 / 316L
Applicable MediaWater, Sea Water, Sewage, Mild Acids, Alkalis, Oils, Compressed Air
Operating Temperature-15°C to +115°C (depending on lining selection)
Safety Factor≥ 3:1 (Burst Pressure vs. Working Pressure)

Dimensions & Movement Capabilities (Double Sphere)

Nominal DiameterInstall LengthAxial Movement (mm)Radial MovementAngular Movement
mm (DN)inchDouble Sphere (mm)ExtensionCompressionDouble Sphere (mm)Double Sphere (°)
321.25165±30±404545
401.5165±40±404545
502165±40±404545
651.5175±40±404545
803175±40±404545
1004225±50±505530
1255225±50±505530
1506225±50±505530
2008325±50±505515
25010325±50±505515
30012325±60±606515
35014325±60±606515
40016400±60±606515
45018400±70±706510
50020400±70±706510
60024400±70±706510
70028400±75±757010
80032450±75±75708
90036450±75±75708
100040450±75±75708
120048500±80±80706
140056500±80±80756
160064500±80±80756
180072500±80±80756
200080550±85±85754
220088550±85±85704
240096550±85±85704
2600104550±85±85704
2800112550±85±85704
3000120550±85±85704

Engineering Note: Dimensional specifications listed above conform to the Chinese National Standard (GB). As a fully integrated fluid equipment manufacturer, Henan Devel provides flexible production and comprehensive engineering customization capabilities — parameters, flange drillings, and face-to-face lengths can be fully modified and manufactured to meet ANSI/ASME, DIN, BS, or JIS standards according to your specific engineering drawings.

Typical Applications

  • Water Treatment Infrastructure: Pump stations, intake/discharge lines, and clarifier connections requiring large displacement tolerance under cyclic loading.
  • Heavy Industrial Pumping Stations: High-capacity centrifugal pump suction and discharge lines where equipment settling generates significant misalignment.
  • District HVAC Piping Loops: Chilled water distribution, hot water supply headers, and condenser water circuits with seasonal temperature swings.
  • Marine & Shipboard Piping Layouts: Ballast systems, cooling water circuits, desalination plants, and engine room auxiliary piping subject to hull deflection.
  • Chemical Processing Transport Networks: Low-concentration acid/alkali transfer lines and solvent handling systems with compatible elastomer selection.

Product Tags

Double Sphere Expansion Joint
Flexible Connector
Dual Arch
Vibration Isolation
Pipe Expansion Joint
Flanged Connector
EPDM Rubber Joint
NBR Rubber Joint
Industrial Piping
HVAC
Water Treatment
Marine
Thermal Expansion
Noise Reduction
High Displacement
DN32-DN3000

Need a custom specification or have questions? Contact Henan Devel Fluid Equipment Co., Ltd. for factory-direct pricing, technical datasheets, and application engineering support.