Single Sphere Rubber Expansion Joint

1. Reduce pipeline vibration and absorb axial, lateral, and angular displacement.
2. Suppress sound transmission by 15–25 dB(A) through rubber acoustic damping.
3. Compensate for thermal expansion and contraction in rigid metal piping systems.
4. Wide material selection: EPDM, NBR, Neoprene, Natural Rubber for diverse media compatibility.
5. Full bore range DN32–DN5000 with PN10/PN16/PN25 and Class 150/300 pressure ratings.
6. 3:1 safety factor — burst pressure ≥ 300% of working pressure rating.
7. Multi-standard flange drilling: ANSI, DIN, BS, JIS, EN1092.
8. Most cost-effective flexible connector for HVAC, water treatment, power generation, and marine systems.

Single Sphere Rubber Expansion Joint

Rubber Expansion Joint

DEVEL Single Sphere Rubber Expansion Joints are high-performance flexible connectors engineered to accommodate thermal expansion, reduce noise, and isolate vibrations in piping systems. Manufactured using premium elastomers and precision hand-wrapping processes, our rubber joints provide exceptional durability and pressure resistance. As a leading factory-direct supplier, we provide comprehensive sizing from DN32 up to DN5000 to meet rigorous industrial standards.

Key Features at a Glance

  1. Reduce Pipeline Vibration and Absorb Displacement
    The single sphere geometry leverages the elastomer’s inherent damping coefficient to absorb axial movement up to 60 mm (size-dependent). It effectively isolates mechanical vibrations from pumps, compressors, and fluid turbulence — preventing fatigue cracking, flange loosening, and premature wear on connected equipment such as valves, heat exchangers, and instrumentation.
  2. Suppress Sound Transmission and Eliminate Noise
    Rubber’s high internal damping factor breaks the acoustic transmission path through rigid metal pipe walls. DEVEL rubber expansion joints typically achieve 15–25 dB(A) reduction in structure-borne noise, helping industrial and commercial facilities comply with occupational noise exposure limits while creating a safer, more comfortable working environment.
  3. Compensate for Lateral, Torsional, and Angular Misalignment
    Field installations rarely achieve perfect pipe alignment. The flexible arch accommodates lateral offsets up to 35 mm, torsional rotation, and angular deflection up to 25° (refer to the dimensions table for size-specific ratings). This built-in flexibility eliminates the need for costly pipe re-routing, precision welding, or custom offset spool pieces during installation and settlement.
  4. Compensate for Thermal Expansion and Contraction
    Temperature fluctuations in fluid media cause metal pipes to expand and contract, generating axial thrust loads at anchors and flanges. The rubber joint’s axial compression and extension capabilities (typically ±15 mm to ±30 mm per the sizing chart) act as a built-in expansion compensation element — protecting flanges, gaskets, pipe supports, and anchor blocks from cyclic thermal stress without requiring separate metallic expansion loops or bellows.
  5. Most Economical Flexible Connector for Fluid Piping Systems
    Compared to stainless steel bellows, braided metal hose assemblies, or expansion loops, single sphere rubber joints deliver the lowest installed cost per unit of movement accommodation. Zero routine maintenance, inherent corrosion resistance (no coating required), a 3:1 burst-to-working-pressure safety factor, and a 15–20 year service life combine to produce a compelling total lifecycle cost advantage across water, wastewater, HVAC, marine, and light chemical applications.

Key Features & Advantages

  • Reduce Pipeline Vibration: Effectively dampens mechanical noise and absorbs displacement, protecting pumps and sensitive downstream equipment.
  • Suppress Sound Transmission: Eliminates noise propagation through piping systems, enhancing workplace safety and comfort.
  • Multi-Axis Compensation: Accommodates lateral, torsional, and angular misalignment simultaneously, simplifying installation in complex layouts.
  • Thermal Expansion Relief: Compensates for thermal expansion and contraction, preventing stress buildup in rigid metal piping.
  • Cost-Effective Design: The most economical flexible connector solution for fluid piping systems, offering low lifecycle cost without compromising performance.

Technical Parameters & Materials

Technical PropertySpecification
Product NameSingle Sphere Rubber Expansion Joint
Bore Size RangeDN32mm – DN5000mm (1.25″ to 200″)
Working PressurePN10 / PN16 / PN25 | Class 150 / Class 300
Standard ComplianceGB, ASME/ANSI B16.5, DIN, BS, EN1092, JIS
Elastomer MaterialEPDM, NBR (Nitrile), Natural Rubber, Neoprene, SBR
Flange MaterialCarbon Steel Q235 (Galvanized/Coated), Stainless Steel 304 / 316 / 316L
Applicable MediaWater, Sea Water, Sewage, Mild Acids, Alkalis, Oils, Compressed Air
Operating Temperature-15°C to +115°C (depending on lining selection)
Safety Factor≥ 3:1 (Burst Pressure vs. Working Pressure)

Dimensions & Movement Capabilities

Nominal DiameterInstall LengthAxial Movement (mm)Lateral MovementAngular Movement
mm (DN)inchFace-to-Face (mm)ExtensionCompression(mm)(α1 + α2) (°)
321.2590610
401.595610
5021056101025
652.51158151225
8031358201225
100415012201615
125516512201615
150618012201615
200821030301615
250102303030258
300122453030258
350142553030258
400162553030258
450182553030258
500202553030258
600242604040258
700282604040303
750302604040303
800322604040303
900362604040303
1000402604040303
1100443004040303
1200483005050303
1300523005050352
1400563505050352
1500603505050352
1600643505050352
1800724005050352
2000804006060352
2200884006060352
2400964506060352
2600104

Typical Applications

  • HVAC Systems: Chilled water, condenser water, and hot water distribution loops.
  • Water & Wastewater: Pump stations, treatment plants, and raw water intake/discharge lines.
  • Marine & Offshore: Ballast systems, cooling water circuits, and desalination plants.
  • Chemical Processing: Low-concentration acid/alkali transfer lines with compatible elastomer selection.
  • Power Generation: Condenser cooling, auxiliary water loops, and FGD systems.

Product Tags

Rubber Expansion Joint
Flexible Connector
Single Sphere
Vibration Absorption
Pipe Expansion Joint
Flanged Connector
EPDM Rubber Joint
NBR Rubber Joint
Industrial Piping
HVAC
Water Treatment
Marine
Thermal Expansion
Noise Reduction
DN32-DN5000

Need a custom specification or have questions? Contact Henan Devel Fluid Equipment Co., Ltd. for factory-direct pricing, technical datasheets, and application engineering support.